Electronic twin-head cutting-off machine with frontal blade Electronic twin-head cutting-off machine with the moving cutting head powered by brushless motor with numerical control system. Pneumatic control of the angular setting from 90° to 22°30’ (external) with mechanic adjustment of intermediate angles. Hydropneumatic blade feed. Available in two versions with 4000 and 5000 mm cutting length.

Technical data arrow_drop_down
FUNCTIONS 
Perform single cuts
 
Execution of intermediate angles cuts
 
Execution of cyclical cuts from cutting lists
 
Special cut function PRO (longer, shorter, chamfered or wedge cut)
 
Semi-automatic cut function SLICE (thrust cut)
 
Cutting lists import
 
SAFETY DEVICES AND PROTECTIONS 
Pneumatically-operated front local protection
 
PROFILE POSITIONING AND CLAMPING 
Pair of horizontal pneumatic vices with "low pressure" device
 
Pair of horizontal vertical vices
 
Pair of horizontal offset vices for cut <45°
 
Intermediate mechanical profile supports
3
Roller conveyor on mobile head (mm)
1850
Additional vice for profile support on roller conveyor
 
Optional support surface kit on fixed head + horizontal/offset vice
 
MACHINE CHARACTERISTICS  
Mobile head position reading with absolute magnetic strip direct measuring system
 
Mechanical adjustment of intermediate angles
 
Maximum external inclination
22°30'
Electronic profile thickness gauge
 
Hydropneumatic blade feed
 
Effective cut, according to model (mm)
4.000 / 5.000
Standard minimum cut with 2 heads at 90° (mm)
340
Minimum cut with PRO software with 2 heads at 90° (mm)
230
Minimum cut with PRO software with 2 heads at 45° externally (mm)
210
Minimum bar scrap with push feeding (mm)
230
Cemented carbide blade
2
Blade diameter (mm)
550
Blade motor power (kW)
2.2
Standard X axis positioning speed (m/min)
25
Electronic control of the X axis
 
CUTTING DIAGRAM 
Included       
Avayable
Label printer

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

Double-head cutting-off machines Precision C2 Label printer Emmegi
Double-head cutting-off machines Precision C2 Loading and unloading Emmegi
Loading and unloading
The cutting-off machine is equipped with a roller conveyor on a mobile head for standard loading and unloading procedures. The roller conveyor can be optionally fitted with an extra vice to immobilise the residual profile and an electronic machined profile thickness meter for automatic cutting positions correction in accordance with the real profile dimensions, with the associated surface treatments tolerance.
Virtual axis for cutting units inclination
Inclination of each head, up to 22°30' outwards for both the aluminium and PVC machine versions, is achieved on two circular guides mounted on four pairs of steel rollers. This patented solution makes it possible to eliminate obstructions in the cutting area, all to the benefit of profile positioning and clamping, while also offering greater rigidity than traditional systems. X axis absolute magnetic strip positioning eliminates the need for the axes reference and connected cycle times.
Double-head cutting-off machines Precision C2 Virtual axis for cutting units inclination Emmegi
Double-head cutting-off machines Precision C2 Profile clamping Emmegi
Profile clamping
Making use of the ample space provided by the use of the virtual axis, clamping of the profile to be cut is performed by two horizontal hold-down devices with extreme precision and in absolute safely. For vertical clamping, particularly for special cuts, the machine can be equipped with a patented system of horizontal hold-down devices. Three mechanically operated intermediate supports deploy automatically to support the profile for very long cutting lengths.
Head protections
The machining zone is protected by two automatically positioned local guards installed on the cutting units. The guards are made of scratch-proof polycarbonate and they are opened/closed automatically by a pneumatic cylinder at the appropriate points of the cutting cycle.
Double-head cutting-off machines Precision C2 Head protections Emmegi
Double-head cutting-off machines Precision C2 Control Emmegi
Control
The intuitively designed control panel allows correct mobile heads positioning in accordance with the required cutting schedule. The interface uses a 5.7” touch-screen and fully personalised software and is packed with bespoke functions that are unique to this machine. The control panel can be optionally installed on bearings sliding on a rail that spans the entire front of the machine. The machining cycle can be optimised by creating cutting lists, thereby reducing scrap and cycle times for parts loading-unloading.

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