Vegapack

A 90° cutting centre built exclusively to cut aluminium profile bundles. The centre is composed of several interconnected units which allow a single operator to manage the entire work cycle, from the loading to the unloading phase of the custom-cut bundles. Aided by an optional copy router lift, the operator places the bundles on the step-by-step accumulation-operated loader bench (max. 4-5 bundles). A motor-driven roller then brings the bundle onto the cutting unit, which carries out an initial trimming of the bundle and then the subsequent customised cutting (work cycle set by software). Cutting swarf is discharged automatically by displacement of the central roller conveyor applied to the cutting unit. The pieces cut off from the bundle are evacuated from the cutting zone by the unloading table roller and picked up by belts to be unloaded manually by the operator.

Technical data arrow_drop_down
AXIS STROKES 
X AXIS (striker carriage) (according to version) (mm)
3600 / 6000
POSITIONING SPEED 
X AXIS (m/mm)
30
Loading roller conveyor (m/min)
13
POSITIONING ACCURACY 
X AXIS (mm)
± 0,3
WORK AREA 
Max. loadable length (according to version) (mm)
6000 / 7000
Min. loadable length (mm)
1500
Min. automatic cutting length (mm)
250
Max. automatic cutting length (according to version) (mm)
3600 / 6000
CUTTING UNIT 
Blade diameter at carbide-tipped (mm)
Ø = 550
Blade shaft diameter (mm)
32
Power rating (kW), “three-phase” blade drive motor
4
Hydro-pneumatic blade feed
 
Pre-set for swarf exhauster
 
SAFETY DEVICES AND PROTECTIONS 
Local guarding of the pneumatic cutting area
 
Wall connection RH and LH metal fence
 
Enclosure guard of the 4th (rear) side
 
LUBRICATION SYSTEM 
Minimal oil diffusion lubrication system
 
WORKPIECE LOCKING 
Vertical pneumatic vices with pressure reducer plus pressure gauge
2
Horizontal pneumatic vices with pressure reducer plus pressure gauge
2
LOADING UNIT 
Belt loading magazine for up to 5 bundles of material
 
Motorised roller infeed roller conveyor
 
Maximum loadable length – standard version (mm)
6000
Maximum loadable length – optional version (mm)
7000
Maximum magazine load capacity 6000 mm (kg)
450
Maximum magazine load capacity 7000 mm (kg)
525
Maximum bar bundle weight (kg/m)
15
UNLOADING UNIT: 
Belt unloading magazine for up to 5 bundles of material
 
Maximum profile length unloadable on standard magazine (mm)
3600
Maximum profile length unloadable on optional magazine (mm)
6000
CUTTING DIAGRAM 
Included       
Avayable
Loading/unloading magazine
The workpiece loading and unloading magazine is equipped with an automatic belt-driven translation system with sensor-regulated step-by-step accumulation operation. This enables continuous machining, reducing cycle time. The unloading magazine, available in two sizes, allows the accumulation of finished workpieces up to a maximum of 5 bundles, and a special sensor signals its saturation to the operator to allow manual unloading.
Vegapack Loading/unloading magazine Emmegi
Vegapack Label printer Emmegi
Label printer

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

Cutting unit
The cutting unit consists of a single-headed, front-mounted, hydro-pneumatically actuated cutting-off machine, equipped with a 550 mm Widia blade with a 90° cut. The machining cycle can be optimised by creating cutting lists, thereby reducing scrap and cycle times for workpieces loading-unloading.
Vegapack Cutting unit Emmegi
Vegapack Motorised roller conveyor Emmegi
Motorised roller conveyor
A motorised roller conveyor, controlled by sensors, enables the movement of the bundles from the loading magazine to the cutting unit and finally to the unloading of the cut workpieces. In the basic version of the machine, without a loading magazine, the roller conveyor is the loading area for the profile bundle.
Reference stop
The reference stop is mounted on a carriage with numerically controlled (CNC) positioning. The material being processed is pulled over by motorised rollers and clamped with horizontal and vertical vices to make the cut to size.
Vegapack Reference stop Emmegi
Vegapack Automatic swarfs unloading Emmegi
Automatic swarfs unloading
Cutting swarfs are automatically evacuated by the special central roller conveyor, located between the loading and unloading areas, attached to the cutting unit. At the time of unloading the workpieces, the roller conveyor slides off, dropping the waste material into a container below. In case the blank is too long, it is evacuated regularly to the unloading magazine.

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