Compound Cut

Twin-head cutting-off machine with 9 controlled axes which include the automatic movement of the mobile head, electronic management of two rotation axes of the cutting units, blade feed and vertical translation of the cutting units to maximise the work area. It allows reaching angles from 45° (internally) to 22°30’ (externally) on horizontal axis and from 0 to 45° on vertical axis with decimal cutting precision. The feed of 600 mm widia blades can be carried out on two axes, optimising the cutting chart in the vertical direction, to cut profiles more than 500 mm in height and ensure an optimal adjustment of blade exit speed and stroke. The HS (High Speed) version has a higher speed X axis and all the protections required for automatic machining operations, also with the machine unattended.

Technical data arrow_drop_down
WORK AREA 
Minimum cut with PRO software with 2 heads at 45° internal (mm)
1130
Minimum cut with PRO software with 2 heads at 90° (mm)
340
Standard minimum cut with 2 heads at 22°30’ externally (mm)
640
Standard minimum cut with 2 heads at 45° externally (mm)
560
Maximum profile height that can be clamped (mm)
180
Maximum profile width that can be clamped (mm)
225
Max internal tilting angle
45°
Maximum external inclination
22°30'
Maximum internal inclination
45°
Effective cut, according to model (mm)
5.000 / 6.000
Minimum cut with PRO software with 2 heads at 45° externally (mm)
370
Minimum cut with PRO software with 2 heads at 22°30’ externally (mm)
450
SAFETY DEVICES AND PROTECTIONS 
Electrically operated fully enclosed front guarding
 
Side protection tunnels and wall connection RH and LH fence
 
Fourth side fence
 
Soundproofed integral protection cabin with internal lighting
 
PROFILE POSITIONING AND CLAMPING 
Pair of horizontal pneumatic vices with "low pressure" device
2
Pair of horizontal vertical vices
 
Pair of horizontal offset vices for cut <45°
 
Pair of additional horizontal vices
 
Roller conveyor on the mobile head with servo-controlled pneumatically operated profile supports
 
Additional vice for profile support on roller conveyor
 
Conveyor belt for step-by-step or automatic cut (HS version only)
 
Auxiliary support surface on mobile head
 
Auxiliary support surface on fixed head
 
Infeed roller conveyor for heavy profiles – 6.000 mm
 
Maximum infeed roller conveyor load capacity (kg)
300
MACHINE CHARACTERISTICS  
Electronic control of the X axis
 
X axis positioning speed (m/min)
20
HS version X axis positioning speed (standard) (m/min)
30
Y axis electronic control (blade feed)
 
Y axis stroke (mm)
225
Z axis electronic control (blade vertical movement)
 
Z axis stroke (mm)
160
Mobile head position reading with absolute magnetic strip direct measuring system
 
Cutting unit inclination detection with absolute encoder
 
Electronic control of intermediate angles
 
CUTTING UNIT 
Electronic profile thickness gauge
 
Blade motor power - H version (kW)
4,4
Blade diameter (mm)
600
Cemented carbide blade
2
Blade motor power - L version (kW)
3,6
Blade thickness (mm)
5
CUTTING DIAGRAM 
Included       
Avayable
Combined cut
The inclination of each head, up to 22°30’ outwards, is obtained by means of a mechanical transmission with high-precision gear motor and brushless motor with absolute encoder. The tilting is performed by means of an electric actuator with recirculating ball screw and brushless motor. To ensure an optimal positioning, the positioning accuracy is checked upstream of the kinematic transmission chain, through a rotary absolute encoder.
Compound Cut Combined cut Emmegi
Compound Cut Blade feed on 2 axes Emmegi
Blade feed on 2 axes
The blade feed is carried out on two axes. The vertical translation, associated with the blade exit movement, increases the cutting diagram height dimension significantly, allowing for maximum use of the large diameter of the blade. The tool trajectory is managed by the software based on the cutting program, on the profile and on the head inclination.
Label printer

The industrial label printer allows each cut profile to be identified with identifying features from the cutting list. In addition, barcode printing enables easy identification of the profile itself, which is particularly useful for subsequent machining steps on Machining Centres or assisted assembly lines.

Compound Cut Label printer Emmegi
Compound Cut Profile clamping Emmegi
Profile clamping
The machine is equipped with a system with vices that swings horizontally and, by means of horizontal hold-down devices, clamps the profile for an extremely precise cut. For vertical clamping, particularly for special cuts, the machine can be equipped with a patented system of horizontal hold-down devices. Compound Cut is equipped with a roller conveyor on the mobile head, for standard loading and unloading and intermediate pneumatic supports of the bar.
Control
The ergonomic state-of-the-art control panel features a 10.4” touchscreen display and fully customised software and is packed with functions developed in the Microsoft Windows® environment specifically for this machine. The machining cycle can be optimised by creating cutting lists, thereby reducing scrap and cycle times for workpieces loading-unloading.
Compound Cut Control Emmegi
Compound Cut HS – High Speed Emmegi
HS – High Speed
The HS – High Speed version is equipped with a faster X axis (mobile head positioning), and features an integral protection on the sides and at the back, to operate in complete safety, increasing productivity. The safety characteristics of this version, fully inaccessible during operation, allow using automatic cutting cycles, even not supervised, at maximum operational performance.

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